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The current position:The solution > Solutions for Steel Industry
Energy - saving retrofit solution for annular heating furnace
Date:2016/8/28 views:814

Overview of circular quenching furnace in Masteel
Masteel ring quenching furnace for continuous operation furnace, fuel using mixed gas, burner in staggered arrangement on the inner and outer ring wall, normal furnace temperature is 1000 ~ 1100 ℃, weak reducing atmosphere, micro positive pressure operation.
Consideration before transformation: comparison between heavy traditional lining and light ceramic fiber lining
Traditional lining structure: refractory brick and heavy castable structure
Disadvantage of lining insulation structure of traditional annular heating furnace;
1, The bulk density is big, resulting in furnace steel structure deformation is serious. 
2, The lining of the thermal conductivity, thermal insulation effect is poor, resulting in furnace cold surface overtemperature ( up to 150 ~    170 ℃ ) energy waste is serious, workers operating environment is bad. 
3, Lining is difficult to overcome the ring furnace inherent defects of inner wall expansion, outer wall expansion. 
4, Poor thermal sensitivity, to the ring furnace microcomputer operation has a certain negative impact, to a certain extent, affect the quality of the product.

Ceramic fiber properties:
1, the volume density is small, and the weight of the folding module lining is only 20 % of that of the light heat-resistant lining. 
2, the heat capacity is small, ceramic fiber material heat capacity is 1 / 9 of the light heat resistant lining, can reduce the lining heat storage loss. 
3, the heat conductivity is low, the heat transfer rate of the ceramic fiber material is 1 / 7 of that of the light clay brick and 1 / 9 of that of the light heat-resistant lining, so that the heat insulation effect of the lining can be greatly improved. 
4, the heat sensitivity is good, more can adapt to the automatic control of the heating furnace. 
In view of the above problems of annular furnace insulation and the performance characteristics of ceramic fiber refractory, the company's designers and hub plant technical personnel after careful deliberation and argumentation, unanimously decided to make a bold attempt to transform the lining. 
Choose a new type of energy-saving lining structure: ceramic fiber blanket and ceramic fiber folding block composite structure.
Heat insulation structure aft energy-saving transformation
Lining structure of reformed annular heating furnace;
Roof lining insulation solution: laminated - modular composite lining structure;  
Insulation layer: total thickness 350 mm; 
Backing layer: using ceramic fiber blanket hlgx - 312 with thickness of 50 mm;  
Hot surface: ceramic fiber module hlgx - 589, 300 mm thick;  
Arrangement mode of ceramic fiber modules: adopt " soldier column type" arrangement; 
Interlayer compensation blanket: ceramic fiber blanket hlgx - 512, fixed by u - shaped heat-resistant steel nail;

In order to meet the special structural requirements of annular furnace roof, ceramic fiber module is made into wedge-shaped structure, and the anchoring structure is slide type.

Technical advantage

Wedge module for heat preservation of annular heating furnace, annular annealing furnace and annular heat treatment furnace: the aluminum silicate fiber module is manufactured into a wedge structure, which brings certain inconvenience to the processing of the module, but only when the module is processed into the required structural shape can the integrity and tightness of the lining be fully guaranteed; Avoid construction technical factors on the lining effect caused by excessive influence, ensure smooth construction ( such as the use of square module, close to the inner ring side by forced compression, easy to cause one end of the module damage or folding surface fracture, destroy the module structure, affect the module insulation effect ).
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